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Laser hybrid welding application by Laserline diode lasers

Laser Hybrid Welding

Leverage synergies: hybrid laser arc welding combines the advantages of two proven welding processes.

To the examples

Laser Hybrid Welding - The Process

Similar to keyhole welding, hybrid welding sees a laser beam be used to achieve a sufficient welding depth, especially for high material thicknesses. Since seam preparation is often not carried out in an ideal fashion for particularly thick sheet metal, resulting in larger gaps, the missing material must be filled in with an additional wire. To this end, laser hybrid welding combines laser welding with the MIG/MAG welding process. The filler material fills the laser beam funnel and optimizes the flank connection. Both processes work within one process zone, enabling the advantages of both processes to be utilized.

Process Advantages of Laser Hybrid Welding

By combining the advantages of both processes, laser hybrid welding enables high welding depths with high gap bridging to be brought together simultaneously, especially for high material thicknesses. The filler material enables the properties of the weld seam to be positively influenced, too.

Hybrid Laser Arc Welding

Hybrid laser arc welding processes represent a special combination that brings together laser welding with GMAW (gas metal arc welding). Here, either MIG or MAG welding (metal inert gas and metal active gas welding) and TIG welding (tungsten inert gas welding) are used.

Application Examples

Finished application example with laser beam and gas metal arc hybrid welding by Laserline diode lasers
Laser hybrid welding application by Laserline diode lasers

Laser Beam + Gas Metal Arc Hybrid Welding with a 10kW Laser

High-quality welding seams for high material thicknesses and large gap widths.

LDF high-power diode lasers are ideal beam sources for laser hybrid welding.

Laser power 10 kW
Speed 3.5 m/min
Material S355
Sheet thickness 5 mm
GAp width 0.2 mm

Particularly Suitable for Shipbuilding, Vehicle Construction and Construction Machinery

Laser hybrid welding technology can be used in a wide range of applications. Due to the advantages of this combination process for high material thicknesses, in particular, it can be deployed in shipbuilding, vehicle construction or, for example, in the manufacturing of construction machinery, too.

Process of shipbuildung at a construction site with laser hybrid welding technology methods by Laserline diode lasers
Excavator on a construction site built with laser hybrid welding technology by Laserline diode lasers

Diode Laser for Hybrid Laser Welding

Which laser systems are particularly suitable for hybrid welding? Here you will find a selection.

Are you interested in laser hybrid welding?

Then please do not hesitate to contact us.

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